| Issues | N | Tag | Type | Description | Base | Min | Max |
|---|---|---|---|---|---|---|---|
| NA | 1 | EV-34001 | DO | V340 Feed A BV | Run | Off | Run |
| NA | 2 | ZSO-34001 | DI | V340 Feed A BV Open | Open | Close | TRUE |
| NA | 3 | EV-34010 | DO | P340A Product BV Pump Suction | Run | Off | Run |
| NA | 4 | ZSO-34010 | DI | P340A Product BV Pump Suction Open | Open | Close | TRUE |
| NA | 5 | EV-34016 | DO | P340A Product BV Pump Discharge | Run | Off | Run |
| NA | 6 | ZSO-34016 | DI | P340A Product BV Pump Discharge Open | Open | Close | TRUE |
| NA | 7 | EV-34026 | DO | V340 Product Rcycl BV | Run | Off | Run |
| NA | 8 | ZSO-34026 | DI | V340 Product Rcycl BV Open | Open | Close | TRUE |
| NA | 9 | EV-34028 | DO | V340 Product BV | Run | Off | Run |
| NA | 10 | ZSO-34028 | DI | V340 Product BV Open | Open | Close | TRUE |
| NA | 11 | FV-34003 | AO | V340 Feed A Valve | 75 | 0 | 100 |
| NA | 12 | FT-34004 | AI | V340 Feed A | 400 | 0 | 500 |
| NA | 13 | LV-34030 | AO | V340 Product Valve | 75 | 0 | 100 |
| NA | 14 | LT-34031 | AI | V340 Level | 70 | 0 | 100 |
| NA | 15 | EY-34012 | DO | P340A Product Pump | Run | Off | Run |
| NA | 16 | JT-34015 | AI | P340A Product Pump Power | 15 | 0 | 50 |
| NA | 17 | ZYR-34013 | DI | P340A Product Pump Running | Run | Off | Run |
| NA | 18 | ZYS-34014 | DI | P340A Product Pump Stopped | Run | Off | Run |
| NA | 19 | PT-34040 | AI | V340 Pressure | NA | 0 | 100 |
P6-B FRS Build IO and CCM
1 FRS Work Process Tasks
The following file is used in this documentation:
- folder: Projects>>CDL-VRT-2023>>P6-FRS-Functional-Requirement-Specification
- file: P6-CDL-FRS-01-UmV340-YN-v01a.xlsm
FRS work process is divided into six parts:
| Index | Description |
|---|---|
| Part 1 | Assign IO to CCM and CM |
| Part 2 | Mode of Operation, Steps and Transitions |
| Part 3 | Build CCM Enablement to Steps |
| Part 4 | Review CCM Enablement Matrix Dynamically |
| Part 5 | Review the pCode and Dictionary |
| Part 6 | Build and Modify DSS and SOP |
In this section the Part 1 - Assign IO to CCM and CM is documented.
1.1 Tasks Summary
The following worksheets in the FRS workbook are reviewed and explained:
- {B1-IO}
- {Work}
- {B2-RootTags}
- {B3-Calculation}
- {B4-Alarms}
- {B5-Code}
In this section, the following tasks are executed
| N | Task | Description |
|---|---|---|
| 1 | Build {B1-IO} | Add All IO required by this UM |
| 2 | Review CM Library | Check the available CMs |
| 3 | Review CCM Library | Check available CCM |
| 4 | Build {Work} | Define Strategies |
| 5 | Build {b3-Calculation} or {B5-Code} | add additional Calculated Tags |
| 6 | Assign CCM for AO Root-Tags | Assign AO Root Tags to CCM |
| 7 | Assign CCM for DO Root-Tags | Assign DO Root Tags to CCM |
| 8 | Assign Child-Tag per CCM | Assign Additional Tags to CM |
| 9 | Review and Plan |
1.1.1 Build {B1-IO}
Purpose: The purpose of this step is to copy the IO database .
To Do: The {B1-IO} worksheet is divided into two parts:
- IO Definition
- IO to CCM and CM Assignment
The following the definition of columns in FRS file sheet B1-IO
| Column | Field Name | Note |
|---|---|---|
| 1 | Issues | A place holder to document issues, Use your initial + “:” + issue. In the final FRS all issues should be resolved. |
| 2 | N | A sequential number 1,2,.. For sorting purpose. |
| 3 | Tag Name | Use the CDL book of convention. It should be similar to the P&ID Tag Name |
| 4 | Type | AI: Analog Instrument AO: Analog Valve (Root Tag) DO: Digital block valve (Root Tag) DI: Digital Input AiCalc: Calculated AI DiCalc: Calculated DI |
| 5 | Tag Description | Unit or Equipment Name + Description |
| 6 | Base Case | Typical value when in RUN Step |
| 7 | A-Minimum D-False |
Analog: minimum of the range Digital: value when it is FALSE |
| 8 | A-Maximum D-True |
Analog: maximum of the range Digital: value when it is TRUE |
| 9 | Eng Units | Engineering Unit - Use the CDL book of convention |
IO Definition
The following table represent the data from {B1-IO} worksheet.
| Tag.Name | Um.Name | X.1..CCM.CM.Class…LibName..V. | X.2..CCM.Element |
|---|---|---|---|
| EV-34001 | UmV340 | DO-01-BlockValve | CCmBlockDo | DO |
| ZSO-34001 | UmV340 | DO-01-BlockValve | CCmBlockDo | DiFBOpen |
| EV-34010 | UmV340 | DO-01-BlockValve | CCmBlockDo | DO |
| ZSO-34010 | UmV340 | DO-01-BlockValve | CCmBlockDo | DiFBOpen |
| EV-34016 | UmV340 | DO-01-BlockValve | CCmBlockDo | DO |
| ZSO-34016 | UmV340 | DO-01-BlockValve | CCmBlockDo | DiFBOpen |
| EV-34026 | UmV340 | DO-01-BlockValve | CCmBlockDo | DO |
| ZSO-34026 | UmV340 | DO-01-BlockValve | CCmBlockDo | DiFBOpen |
| EV-34028 | UmV340 | DO-01-BlockValve | CCmBlockDo | DO |
| ZSO-34028 | UmV340 | DO-01-BlockValve | CCmBlockDo | DiFBOpen |
| FV-34003 | UmV340 | AO-01a-Pid | CCmL1Cntl | AO |
| FT-34004 | UmV340 | AO-01a-Pid | CCmL1Cntl | AiPvL1 |
| LV-34030 | UmV340 | AO-01a-Pid | CCmL1Cntl | AO |
| LT-34031 | UmV340 | AO-01a-Pid | CCmL1Cntl | AiPvL1 |
| EY-34012 | UmV340 | DO-02-Pump | CCmPump | DO |
| JT-34015 | UmV340 | DO-02-Pump | CCmPump | AiPower |
| ZYR-34013 | UmV340 | DO-02-Pump | CCmPump | DiFBRun |
| ZYS-34014 | UmV340 | DO-02-Pump | CCmPump | DiFBStop |
| PT-34040 | UmV340 | AI-In | CmAnalogIn | AI |
| X.3..CCM.Gen.Name | X.4..CCM.Gen.Description | X.8..CM.Type |
|---|---|---|
| EBVFeedA | Feed A Block Valve | EBV-34001 |
| EBVFeedA | Feed A Block Valve | EBV-34001 |
| EBVPmpSuc | Pump Suc Block Valve | EBV-34010 |
| EBVPmpSuc | Pump Suc Block Valve | EBV-34010 |
| EBVPmpDis | Pump Dis Block Valve | EBV-34016 |
| EBVPmpDis | Pump Dis Block Valve | EBV-34016 |
| EBVRcycl | Recycle Block Valve | EBV-34026 |
| EBVRcycl | Recycle Block Valve | EBV-34026 |
| EBVProd | Product Block Valve | EBV-34028 |
| EBVProd | Product Block Valve | EBV-34028 |
| FdCntl | Feed Controller | FC-34003Cntl |
| FdCntl | Feed Controller | FC-34003Cntl |
| LvlCntl | Level Controller | LC-34030Cntl |
| LvlCntl | Level Controller | LC-34030Cntl |
| Pmp | Pump | Pmp-34012 |
| Pmp | Pump | Pmp-34012 |
| Pmp | Pump | Pmp-34012 |
| Pmp | Pump | Pmp-34012 |
| Pressure | V340 Pressure | PT-34040 |
| Column | Field Name | Note |
|---|---|---|
| 24 | Um-Name | Assign the Um + Unit Name Like UmV340 |
| 25 | [1] CCM-CM-Class | Use Pulldown and assign the correct CCM or CM |
| 26 | [2] CCM-Element | ROOT TAG or the Input Element |
| 27 | [3] CCM-Gen-Name | See tables below |
| 28 | [4] CCM-Gen-Description | The short Description |
| 29 | [5] Inst-Name | Installation Name | |
| 30 | [6] Inst-Description | The short Description |
Generic Name needed for development of the Code.
| Tag Name | Gen-Name | Wrapper-Name |
|---|---|---|
| EV34001 | EBVFeedA | EBV34001 |
| CV34003 | FdCntl | FC34004Cntl |
| EY34012 | PmpProd | PMP34012 |
or
| Tag Name | Gen-Name | Wrapper-Name |
|---|---|---|
| EV-34001 | EBV-FeedA | EBV-34001 |
| FV-34003 | Fd-Cntl | FC-34004Cntl |
| EY-34012 | PmpProd | PMP-34012 |
Rules:
1- Block Valves Gen-Name Should start with EBV
2- Controller Gen-Name should end with Cntl
3- Pumps Gen-Name should start with Pmp
1.1.2 Review CCM Library
Purpose: The purpose of this step is to review the CM and CCM libraries.
To Do Please do the following :
- Review CM Library
- Review CCM Library
The CM and CCM Libraries are documented in the P5
1.1.3 Build {Work}
Purpose: The purpose of this step is to develop the {work} worksheet.
To Do Please do the following :
- in {B1-IO} worksheet, filter on the Type column and Select AO and DO
| Tag Name | Type | Tag Description |
|---|---|---|
| EV-34001 | DO | V340 Feed A BV |
| EV-34010 | DO | P340A Product BV Pump Suction |
| EV-34016 | DO | P340A Product BV Pump Discharge |
| EV-34026 | DO | V340 Product Rcycl BV |
| EV-34028 | DO | V340 Product BV |
| FV-34003 | AO | V340 Feed A Valve |
| LV-34030 | AO | V340 Product Valve |
| EY-34012 | DO | P340A Product Pump |
Therefore there are 6 DO (Block Valve) and 2 AO (Controllers)
- Select {work} worksheet
- Select Row 1 to 27 and paste it 8 times (AO + DO)
- Fill the following
| N- Strategy | CCM-CM-Class | LibName | CCM-Element | CCM-Gen-Name | CCM-Gen-Desc | CCM-Wrapper Name |
|---|---|---|---|---|---|
| 1- Feed Strategy | AO-01a-Pid | CCmL1Cntl | AO | LvlCntl | Level Controller | LC-34030Cntl |
Review the CCM Library and add the following in the CCM-CM-Lib
Copy and paste
- CCM Name: CCmL1Cntl
- Class: AO-01a-Pid
- Element: AiPvL1Cntl
- Strategy: AiPvL1 | CmAnalogIn AiPvL1Cntl | CmPid AO | CmAnalogOut
- Add FT and FV tag names
- Select {B1-IO} sheet and press CTRL + T , then select option W
Return to {Work} worksheet
This will add the Description of the IO tags.
- Add The Tag Name
- Review all entries in the {work} worksheets.
1.1.4 Build {b3-Calculation} or {B5-Code}
In this example there is no calculation. Review UmR350 or UmT360
1.1.5 Assign CCM for AO Root-Tags
Purpose: The purpose of this step is to assign IO to CCM or CM objects.
To Do Please do the following:
1- Review the menu Note: In worksheets starting with B, press CTRL + T to get the following menu
| Key | Description |
|---|---|
| B1 | List All Root-Tags {B1-IO} >> {B2-RootTags} |
| B2 | Add All CCM Child-Tags {B2-RootTags} |
| B3 | Add Additional Tags {B1-IO} >> {B2-RootTags} |
| B4 | Add CCm From Lib and add Data {D-CCM} |
| B5 | Reconcile ALL Ccm New Columns {D-CCM} |
| B6 | Remove all Ccm New Columns {D-CCM} |
| B7 | Delete all D_Ccm Sheets {D-CCM} |
| B8 | Convert Code to PY {B5-Code} |
| S | Save IO and Steps Sheets to BCK file |
| R | Restore IO and Steps Sheets from BCK file} |
| B9 | Generate URL Objects {URL_Objects} |
| BR | Generate FRS Word Report |
| W | Add IO lookup to {Work} |
| A | Display User Forms - Add Root-Tags |
| B | Display User Forms - Add Child-Tags |
| C | Display User Forms - Add Additional-Tags |
Select {B1-IO} worksheet
Run B1 | List All Root-Tags {B1-IO} >> {B2-RootTags}
Review {B2-RootTags} worksheet
Run Add All CCM Child-Tags {B2-RootTags}
Review {B2-RootTags} worksheet
Run B3 | Add Additional Tags {B1-IO} >> {B2-RootTags}
Review {B2-RootTags} worksheet
1.1.6 Review and Plan
- Save the Workbook
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