P6-C Mode of Operation and Steps and Transitions.
1 FRS Mode of Operation - Steps and Transitions
The following file is used in this documentation:
- folder: Projects>>CDL-VRT-2023>>P6-FRS-Functional-Requirement-Specification
- file: P6-CDL-FRS-01-UmV340-YN-v01a.xlsm
FRS work process is divided into six parts:
| Index | Description |
|---|---|
| Part 1 | Assign IO to CCM and CM |
| Part 2 | Mode of Operation, Steps and Transitions |
| Part 3 | Build CCM-Steps Matrix |
| Part 4 | Review CCM-Steps Matrix Dynamically |
| Part 5 | Review the pCode and Dictionary |
| Part 6 | Build and Modify DSS and SOP |
In this section the Part 2 - Mode of Operation, Steps and Transitions is documented.
1.1 Tasks Summary
The following worksheets in the FRS workbook are reviewed and explained:
- {C1-ModeOfOPeration}
- {C2-Steps}
- {C3-Step-Diagram}
- {C4-Step-Transitions}
In this section, the following tasks are executed
| Index | Description | Sheet | Command |
|---|---|---|---|
| 2.1 | Define the Mode of Operation (MofO) for Unit | C1-ModeOfOPeration | |
| 2.2 | Define Unit Steps | C2-Steps | |
| 2.3 | Build Step Interaction Matrix | C2-Steps | [C1] Build Step Matrix and Transitions |
| 2.4 | Fill M,A or A/M in Step Interaction Matrix | C3-Step-Diagram | |
| 2.5 | Generate Step Diagram, simulate and review with operation | C3-Step-Diagram | [C2] Generate Step Diagram |
| 2.6 | Add Transition pCode | C4-Step-Transitions |
1.2 Define the Mode of Operation (MofO) for Unit
Purpose: The purpose of this task is to define the Mode of Operation for this UM.
The mode of operation is divided into three parts
Definition - Columns 1 to 3
EM Definition - columns 4 to 10
Step diagram summary for SOP - columns 11 and more
To Do: Do the following tasks:
- Select the {C1-ModeOfOperation} worksheet
- Review the columns
| Col | Value | Note |
|---|---|---|
| 1 | Issues | Issue: A place holder to document issues |
| 2 | MofO Name | Alias for the Mode of Operation, Like: Ready, StandBy, Run or Shutdown |
| 3 | Description | Description of the Mode of Operation |
| 4 | EM Priority Logic | [DSS] EM Priority Logic (refer to EM Documentation) |
| 5 | EM Failure | [DSS] EM Failure Logic (refer to EM Documentation) |
| 6 | EM Problem | [DSS] EM Problem Logic (refer to EM Documentation) |
| 7 | EM Priority Logic | [DSS] EM Priority pCode (refer to EM Documentation) |
| 8 | EM Failure | [DSS] EM Failure pCode (refer to EM Documentation) |
| 9 | EM Problem | [DSS] EM Problem pCode (refer to EM Documentation) |
- Review the Operation Trends (OT) for UmV340
- Select the {ToDo} sheet and please add the following information
| Task | Variable | Value |
|---|---|---|
| 2.1 | Type UM or EM [v] | UM |
| 2.2 | UM Name | UmV340 |
| 2.3 | UM Description | Plant Storage |
| 2.4 | Plant Name | CDL |
- Select the {C1-ModeOfOperation} sheet and please add the following information
| Row | MofO Name | Description |
|---|---|---|
| 2 | UmV340_MoO_Ready | Ready -Unit is ready |
| 3 | UmV340_MoO_Prepare | Prepare |
| 4 | UmV340_MoO_Run | Run |
| 5 | UmV340_MoO_Stop | Stop |
1.3 Define Unit Steps
Purpose: The purpose of this task is to define the Steps for this UM.
To Do: Do the following tasks:
- Select the {C2-Steps} worksheet
- Review the columns
| N | Value | Note |
|---|---|---|
| 1 | Issues | Issue: A place holder to document issues |
| 2 | Step Number | An integer defining step number like:100, 105, Etc. |
| 3 | MofO | Mode of operation for this step. |
| 4 | Step Abbreviation | Step Abbreviation Use Capital letter |
| 5 | Step Description | Step Description |
| 6 | Step Tag | Step Tag Name-Generated from Unit Name (ToDo Sheet) |
| 7 | Hold | True: Step can be put on hold |
| 8 | Jump | True- Operator can jump from this step to another |
| 9 | Step pCode for P0 | Step pCode for block p0 Execute when entering step |
| 10 | Step pCode for N | Step pCode for block pN Execute at every cycle |
| 11 | Step pCode for P1 | Step pCode for block p1 Execute when exiting step |
| 12 | Step Code for P0 | Step Code for block p0 Execute when entering step |
| 13 | Step Code for N | Step Code for block pN Execute at every cycle |
| 14 | Step Code for P1 | Step Code for block p1 Execute when exiting step |
- add the following data
| Step Number | MofO | Step Abbreviation | Step Description |
|---|---|---|---|
| 100 | Ready | MW | Maintenance Wait |
| 105 | Ready | PW | Process Wait |
| 110 | Prepare | FILL | Fill |
| 115 | Prepare | RCYL | Recycle |
| 120 | Run | RUN | Run |
| 125 | Stop | SD | Shut Down |
1.4 Build Step Interaction Matrix
Purpose: The purpose of this step is generate the {C3-Step-Diagram} worksheet.
To Do: Do the following tasks:
Select the {C2-Steps} worksheet
Press CTRL + T keys then click option C1
Review the {C3-Step-Diagram} worksheet
1.5 Fill M,A or A/M in Step Interaction Matrix
Purpose: The purpose of this step is to add Transition mode to the {C3-Step-Diagram} worksheet.
To Do: Do the following tasks:
Select the {C3-Step-Diagram} worksheet
- A: Automate
- M: Manual (Needed Operator Approval)
- A/M: Automate or Manual
add A or M or A/M in the Interaction Matrix
For example if M is added in cell R2C8 it means the Transition from MW to PW is set to Manual
The upper diagonal matrix will move to a step below the selected step (forward move)
the lower diagonal matrix will move to step to above the selected step (backward move)
Add the following data
Press CTRL + T keys then click option C2
Note that Steps represented by rectangular boxes and Transition with round rectangle.
The transition can be displayed
Normal (as shown above)
Reduced (as shown below)
the Step diagram can be drawn into two different modes
- SBC: Based on SBC from ISA106
- S88: Based on SqBC from ISA106
The Transition and Step type are defined in the {ToDo} worksheet
Transition Type
Diagram Mode
1.6 Add Transition pCode
Purpose: The purpose of this step is to add Transition pCode {C4-Transitions} worksheet.
To Do: Do the following tasks:
Select the {C4-Transitions} worksheet
Add the following code
| Transition-Name | Transition-Type | Additional Logic |
|---|---|---|
| UmV340_MW_PW | M | [ALL_DO] and [ALL_DI = False] and [ALL_AO =“MAN”] And [ALL_CNTL =“MAN”] |
| UmV340_PW_MW | M | |
| UmV340_PW_FILL | M | |
| UmV340_FILL_RCYL | A/M | (Level > 50) OR (Level < 90) |
| UmV340_FILL_SD | A/M | |
| UmV340_RCYL_RUN | A | (Level > 75 OR UmV340_FILL_RCYL__Timer > 300) |
| UmV340_RCYL_SD | A/M | Level > 95 |
| UmV340_RUN_SD | A/M | (Level < 5 OR Level > 95 OR PumpPower > 25) |
| UmV340_SD_PW | M | [ALL_DO] and [ALL_DI = False] and [ALL_AO =“MAN”] And [ALL_CNTL =“MAN”] |
Note the meaning of the following:
[ALL_DO]: Program will replace this with all DO Tags
[ALL_AO]: Program will replace this with all AO Tags
[ALL_CNTL]: Program will replace this with all Controller Tags
Level: is a generic name and will be replace with Level Tag
Please contact us if you need more information.